Industries / 01 / MES / production booking

Factory & Production Lines

Phantom output · Unlogged draws · Zone breaches

LINE / STATIONS / MATERIAL DRAW / SAFETY ZONE / MES
CAM 01
CAM 03
CAM 05
PRODUCTION LINE
MES
MATERIAL STORE
SOP / RULES
WHAT THE FLOOR DIDST 1ST 2ST 3WHAT WAS BOOKEDOUTPUT VS SEENCAM 06 · DRAWSSAFETY ZONECAM 04BREACH → CLIPCLIP · TIMECODE · RECORDPP!F!

A worked scenario

A shift on the line

13:40CAM 03

Station 2

Line running, operator at the station

14:02CAM 03

Station 2

Line stops. Station empty

14:09CAM 06

Material store

Material drawn. No draw logged

!
14:26CAM 03

Station 2

Line restarts

14:30MES

Production booking

Output booked for the stopped window

!

2 Flag

Verdict

The booking says the line ran. The camera says it stopped. The shift lead decides.

Worked illustration of the output format, not an actual past case.

What we reconcile

What the record says. What the floor did.

The record says

01MES: output booked 14:00 to 14:30

The camera shows

Line stopped 14:02 to 14:26 on CAM 03

Flag
The record says

02Draw log: no entry this shift

The camera shows

Material drawn at 14:09 on CAM 06

Flag
The record says

03Roster: Station 2 staffed this shift

The camera shows

Operator at the station at 13:40 on CAM 03

Match
The record says

04Safety rule: no entry while the line runs

The camera shows

No entry into the zone while the line ran

Match

Ask your footage

Questions factory teams ask.

Which station was idle longest during the afternoon shift?

Show every material draw that has no log entry.

Did anyone enter the safety zone while the line was running?

What comes back

01

Reconstructed movement

02

Camera references

03

Frames & timecodes

04

A confidence level

Starting points

Where factory teams usually start.

Phantom output

Exception flag + clip

Unlogged material draws

Exception flag + clip

Safety-zone breaches

Review queue + clip

Idle stations

Trend evidence + timeline

What you get

Every finding carries a confidence level and linked evidence. A person decides what it means.

In the bundle

01

Clip of Station 2 from 14:02 to 14:26

02

The MES booking it contradicts

03

The draw at the store, with camera ID and timecode

04

A confidence level on each finding

Next step

Which record do you want to reconcile first?